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Vertical Glass Washing Machine
About Vertical Glass Washing Machine
The Vertical Glass Washing Machine is a state-of-the-art piece of equipment designed to meet the high demands of modern glass processing industries. Its primary function is to thoroughly clean large glass sheets by removing contaminants such as dust, dirt, grease, and fingerprints, ensuring a pristine surface quality prior to further production steps like laminating, sealing, or coating.
The vertical design optimizes space utilization, making it ideal for facilities with limited floor space, while providing a consistent and efficient washing process. By employing multiple cleaning stages—ranging from pre-wash, main wash, and rinse, to drying—this machine guarantees that glass surfaces are free from residues and ready for high-precision applications.
Equipped with advanced features like adjustable washing parameters, automatic water filtration, and efficient drying systems, the Vertical Glass Washing Machine is not only highly effective but also energy-efficient, reducing water and power consumption. This equipment is suitable for use across various glass industries, including construction, automotive, solar panel manufacturing, and more, ensuring that it meets the diverse needs of both residential and commercial glass production.
With its robust construction, user-friendly interface, and the capability to handle large volumes of glass, this machine represents a vital tool for any glass processing operation aiming to enhance productivity, improve product quality, and maintain high standards of operational efficiency.
This section outlines the key technical parameters of the Vertical Glass Washing Machine. Here, you can find detailed information on the machine’s capabilities, performance, and operational requirements. Understanding these specifications will help you evaluate the machine’s suitability for your production needs and ensure seamless integration into your existing production line.
| Model | Power Supply | Total Power | Working Air Pressure | Max. Glass Size( mm) | Min. Glass Size (mm) | Coating Speed | Overall Dimension (mm) | Weight (kgs) |
|---|---|---|---|---|---|---|---|---|
| JYT-2025 | 380V/50Hz | 11.0kW | 0.6-0.8MPa | 2,000 x 2,500 | 190 x 450 | 5-40m/min | 8,600 x 1,500 x 3,200 | 2,500 |
| JYT-2030 | 380V/50Hz | 12.0kW | 0.6-0.8MPa | 2,000 x 3,000 | 190 x 450 | 5-40m/min | 10,000 x 1,500 x 3,200 | 3,000 |
| JYT-2535 | 380V/50Hz | 13.0kW | 0.6-0.8MPa | 2,500 x 3,500 | 190 x 450 | 5-40m/min | 11,100 x 1,500 x 3,600 | 3,500 |
- What Are the Key Features?
Vertical Design for Space Optimization
Multi-stage Cleaning Process
Adjustable Washing Parameters
Efficient Water Filtration System
Automated Water and Chemical Dosing
High-Performance Drying System
Advanced Control Panel and User Interface
High-Speed Operation
Flexible Glass Size and Thickness Handling
Durable Construction and Long Service Life
Safety Features and Compliance
Energy and Water Efficiency
Low Noise Operation
Integrated IoT Connectivity (Optional)
Easy Maintenance and Cleaning
- Core Components of Vertical Glass Wahsing Machines
Washing Brushes
Water Spray System
Drying System
Water Filtration System
Control Panel & Touchscreen Interface
Adjustable Rollers & Conveyors
Pump & Motor System
Frame & Structure
Infeed and Outfeed Sections
Safety Features
Energy-Efficient Motors
Ventilation System
How to Improve Operational Efficiency?
Improving operational efficiency in your Vertical Glass Washing Machine is crucial for maximizing production throughput, reducing energy consumption, and minimizing downtime. By optimizing various aspects of the washing process, you can ensure consistent quality and a high return on investment. Below are professional insights into how you can enhance the operational efficiency of the glass washing machine:
- 1. Optimize Glass Handling and Conveyor Speed
Automated Glass Positioning
Ensure that the infeed and outfeed conveyors are properly aligned and adjusted to minimize glass handling time. Precise control of conveyor speed and glass positioning can streamline the washing process, reducing unnecessary delays.
Use of Adjustable Rollers
By adjusting the rollers to accommodate various glass thicknesses and sizes, you can ensure that each piece of glass is processed efficiently without the need for manual adjustments. This reduces the risk of glass misalignment and improves throughput.
- 2. Regularly Maintain and Calibrate the System
Scheduled Preventive Maintenance
Implement a routine maintenance schedule to ensure that all components, such as pumps, motors, filters, and brushes, are functioning at peak efficiency. Regularly inspect and calibrate the system to maintain optimal performance and reduce the likelihood of unexpected breakdowns.
Brush Cleaning and Replacement
Keep the washing brushes clean and replace them as needed to maintain effective cleaning performance. Dirty or worn-out brushes can reduce washing efficiency and quality, leading to rework or wastage.
- 3. Optimize Water Usage
Efficient Water Filtration
Make sure that the water filtration system is functioning correctly to reduce water wastage. Recycling water for multiple washes will cut down on both operational costs and environmental impact. Regularly check and replace filters to maintain high filtration standards.
Adjust Water Pressure
Fine-tune water pressure based on the level of contamination on the glass. High-pressure washing is effective for heavy-duty cleaning, while lower pressure may be sufficient for lighter cleaning, reducing water consumption without sacrificing quality.
- 4. Energy Efficiency Optimization
Energy-Efficient Motors and Components
Utilize energy-efficient motors and components throughout the system to minimize electricity consumption. The pump and motor system should be optimized to use only the necessary power for each stage of the washing and drying process.
Adjust Drying Time
Balance drying time to avoid excess energy consumption. Too much drying can lead to wasted energy, while insufficient drying may result in the glass not being adequately prepared for the next stage of production.
- 5. Automation and Real-Time Monitoring
Advanced Control Panel
Make full use of the touch control panel with real-time monitoring capabilities. This allows operators to track operational parameters such as water temperature, pressure, and drying efficiency. Immediate adjustments can be made, improving overall workflow and reducing the likelihood of errors.
Integration with Other Machines
To streamline production, integrate the vertical glass washing machine with other components of the glass processing line. For example, by linking it with the automatic glass sealing robot or cutting systems, you can ensure a smooth transition from one process to the next, reducing downtime and improving workflow efficiency.
- 6. Employee Training and Operation Standardization
Training Programs
Provide ongoing training for operators on the optimal use of the machine. Ensure they are familiar with the features of the control panel, the specific maintenance tasks, and the best practices for efficient machine operation. A well-trained workforce can significantly reduce operational errors and downtime.
Standard Operating Procedures (SOPs)
Establish standardized procedures for operating and maintaining the glass washing machine. This ensures consistency in performance and minimizes variation in output, improving overall operational efficiency.
- 7. Quality Control and Continuous Improvement
Routine Quality Inspections
Implement a routine quality inspection process to ensure that the glass is thoroughly cleaned and dried before moving to the next stage. Maintaining high quality reduces the need for rework, waste, and reprocessing, which can all reduce overall efficiency.
Feedback Loops
Create a feedback loop between operators and production management to ensure continuous improvement in operational efficiency. Operators should report any issues, inefficiencies, or areas for improvement, which can be acted upon quickly to prevent delays or disruptions in the production cycle.
Download Our Comprehensive User Manual Today!
Unlock the full potential of our Vertical Glass Washing Machine with our detailed user manual, designed to enhance your understanding and utilization of this advanced equipment. Whether you are integrating this machine into an existing glass processing line or setting it up as a new installation, our manual provides all the essential information you need for efficient operation and maintenance.
Why Download the User Manual?
- Detailed Setup Instructions: Learn step-by-step how to install and configure the Vertical Glass Washing Machine in your facility to ensure optimal performance.
- Operational Guidance: Gain insights into the machine's functionalities and learn how to operate it efficiently to maximize productivity and minimize downtime.
- Maintenance Tips: Discover practical tips on routine maintenance to keep your machine running smoothly and extend its lifespan.
- Troubleshooting Help: Get immediate access to troubleshooting solutions to help you quickly resolve any issues and maintain continuous operation.
- Enhanced Productivity: Utilize advanced tips and techniques to enhance the efficiency of your glass washing process, leading to higher throughput and better quality output.
Complete Maintenance Guidelines for Vertical Glass Washing Machine
To ensure that your Vertical Glass Washing Machine operates at peak performance, it’s essential to adhere to a regular maintenance schedule. Proper maintenance not only extends the lifespan of the machine but also enhances its efficiency, reduces downtime, and minimizes operational costs. Below is a comprehensive maintenance guide for this product:
Daily Checkpoints
- Brush Cleaning: After each production cycle, clean the washing brushes to remove any accumulated glass dust, sealant residue, or other debris. Worn-out brushes should be replaced to ensure the best washing performance.
- Spray Nozzles: Inspect and clean the spray nozzles daily to ensure even water distribution during washing. Blocked nozzles can reduce washing efficiency and impact glass quality.
- Water Tanks: Check the water in the tanks and ensure that no debris has settled at the bottom. Clean the tank thoroughly to maintain water quality, preventing contaminants from affecting the glass.
- Surface Cleaning: After each shift, inspect the glass surface for any cleaning or drying residue. If necessary, wipe down the surfaces of the machine, including the rollers and conveyors, to prevent cross-contamination of glass pieces.
- Roller Bearings: Ensure that all roller bearings are well-lubricated to maintain smooth movement and reduce friction. Proper lubrication helps prevent wear and tear, reducing the risk of machine breakdowns.
- Conveyor System: Lubricate the conveyor system’s moving parts, including chains and gears, to maintain optimal functionality.
Weekly Maintenance
- Brush Alignment and Wear: Check brush alignment and inspect for signs of wear and tear. Worn brushes should be replaced, and misaligned brushes need adjustment to ensure even contact with the glass.
- Roller Inspection: Inspect the rollers for any misalignment or signs of damage. Proper roller condition is crucial for effective glass handling and processing.
- Filter Cleaning: Clean or replace the filters in the water filtration system to maintain high-quality water output. Accumulation of debris or contaminants in the filters can affect the quality of washing and lead to more frequent maintenance.
- Water Flow Adjustment: Verify that the water flow is consistent and at the recommended pressure. Low water flow or inadequate pressure can result in ineffective cleaning.
- Electrical Connections: Inspect all electrical wiring and connections for any signs of wear, loose connections, or potential hazards. Tighten or replace any faulty components.
- Motor and Pump Inspection: Check the motor and pump system for any unusual noise, vibrations, or signs of inefficiency. Ensure that the pumps are working at full capacity and that motors are running without excessive heat buildup.
Monthly Maintenance
- Sealant System: If applicable, inspect the sealant dispensing system for clogging or leakage. Clean and replace components as needed to ensure efficient operation.
- Drying System Inspection: Inspect the drying system, including fans, heaters, and ducts. Clean the air filters and check the heating elements to ensure that the drying system is functioning optimally.
- Belt and Chain Check: Check the conveyor belt or chain for wear and ensure it is properly tensioned. Loose or frayed belts should be replaced immediately to avoid production delays.
- Drive Motor Inspection: Check the drive motor for smooth operation and proper lubrication. Any irregular noise or heating could indicate a malfunction that requires immediate attention.
Quarterly Maintenance
- Major Gear Systems: For major gear systems, inspect and apply grease to ensure proper functioning. This includes lubricating all mechanical moving parts such as the gear drives, roller bearings, and motor shafts.
- Conveyor Chains and Bearings: Check for chain tension and apply grease to bearings to prevent rust and friction. This will ensure smooth movement of glass pieces through the machine.
- Brush Alignment: Over time, the brushes may become misaligned due to wear or operational stress. Adjust the brushes to ensure they maintain the correct position for optimal cleaning results.
- Glass Handling Mechanism: Regularly calibrate the glass handling system to ensure accurate positioning and smooth transitions between the washing, drying, and output stages.
- Water Quality Analysis: Periodically test the water quality in the system to make sure that it is free of contaminants. If the water has become too dirty or contaminated, flush and replace the water in the tanks.
Semi-Annual Maintenance
- Comprehensive Check-Up: Every six months, perform a comprehensive inspection of the entire washing system, including mechanical, electrical, and water components. Look for signs of corrosion, wear, or malfunction, and replace any parts that are showing signs of significant wear.
- Inspect All Hoses and Seals: Check all hoses, seals, and gaskets for any wear or cracks. Replace any worn or damaged seals to prevent water leaks and ensure the efficiency of the washing system.
- Software Check: If your system uses advanced controls or software, ensure that the system is updated with the latest software version. Regular updates can improve functionality, enhance performance, and introduce new features.
Annual Maintenance
- Full Mechanical Overhaul: A thorough mechanical overhaul should be performed at least once per year to replace any worn-out components that may be impacting the system’s performance. This includes checking belts, chains, gears, and bearings for excessive wear.
- Water System Flush: Flush the entire water system, including tanks, pumps, and filtration units, to remove any built-up deposits and ensure the system is operating cleanly and efficiently.
Will Production Be Affected by Peak Seasons or Holidays?
| Holiday | Holiday Duration | Dates | Potential Production Impact |
|---|---|---|---|
| New Year's Day | 1-3 days | January 1st | Minimal impact, quick production recovery |
| Chinese New Year | Typically 1.5 months | January/February - Lunar calendar, normal recovery by March | Most significant impact, factories usually shut down for about 1.5 months, full recovery by March |
| Qingming Festival | 3 days | April 4th/5th | Short impact, quick recovery after holiday |
| Labor Day | 3 days | May 1st-3rd | Short delay if high order volume, 3-day break |
| Dragon Boat Festival | 3 days | June - Lunar calendar | Short impact, minimal delay expected |
| Mid-Autumn Festival | 3 days | September/October - Lunar calendar | Minimal impact, short disruption |
| National Day | 7 days | October 1st-7th | Moderate impact, 1 week delay possible |
What Are the Payment Terms and Conditions?
Deposit and Balance Payments
- Upon signing the contract, customers are required to pay a 30% deposit of the total purchase price. This deposit is necessary to initiate the order and begin the production or customization of the machinery.
- The remaining 70% balance is due before shipment of the equipment. This ensures that the majority of the payment is secured prior to the dispatch of the fully assembled production line.
Telegraphic Transfer (TT)
- We accept payments via Telegraphic Transfer (TT), a reliable and commonly used method for international transactions.
- This method allows for quick and secure transfer of funds directly between banks, ensuring both parties have documented proof of transaction, which is essential for international trade and financial security.
FAQs
Our Vertical Glass Washing Machine is designed to clean a wide range of glass types, including but not limited to float glass, tempered glass, coated glass, laminated glass, and low-emissivity glass. It is also capable of handling clear, tinted, and patterned glass, making it ideal for a variety of glass processing needs across both residential and commercial sectors.
The machine is capable of handling large glass sheets, with a maximum size of 3,300 mm x 2,400 mm (length x width). This allows it to accommodate most common glass sizes used in both construction and automotive industries. The machine is highly versatile and can be adjusted to handle smaller glass panels as well.
Yes, our Vertical Glass Washing Machine is designed to serve both residential and commercial glass production. Whether you are processing glass for windows, doors, facades, or other applications, the machine offers flexibility in handling varying volumes and sizes of glass. It is ideal for both large-scale commercial operations and smaller residential glass fabrication businesses.
Our Vertical Glass Washing Machine stands out due to its high efficiency, precision cleaning, and advanced features. Unlike conventional machines, it uses innovative spray and brush technologies to provide uniform cleaning across both sides of the glass. The machine’s automatic water recycling system reduces water consumption, while the adjustable washing settings allow customization for different glass types and production requirements. Additionally, the machine’s compact design and user-friendly interface make it ideal for both small and large-scale operations.
Yes, the machine is capable of washing glass of varying thicknesses, ranging from 3 mm to 25 mm. The adjustable rollers and customizable settings ensure that the cleaning process is effective and gentle on the glass, regardless of its thickness. This versatility makes the machine suitable for processing a wide range of glass products used in different industries.
The wash quality of our Vertical Glass Washing Machine is exceptional. The combination of high-pressure water jets and specialized brushes ensures that the glass is cleaned thoroughly, with no residue, streaks, or watermarks left behind. The machine’s carefully designed cleaning process ensures a spotless finish, ready for further processing or installation. The integrated water filtration system prevents contaminants from being redeposited on the glass surface.
The machine operates at a maximum speed of 10-12 meters per minute, depending on the glass size and the chosen washing settings. This speed ensures high throughput while maintaining excellent cleaning performance. The machine is engineered for both efficiency and precision, ensuring that production lines can maintain a high output without sacrificing wash quality.
Our Vertical Glass Washing Machine enhances washing efficiency through several key features:
- Automated adjustable settings allow quick adjustments for different glass sizes and thicknesses, reducing setup times.
- High-pressure water jets and rotating brushes clean the glass more effectively than manual methods, ensuring consistent results with minimal effort.
- The water recycling system reduces water consumption, allowing for a continuous cleaning cycle without the need for frequent water changes.
- The machine’s speed control system optimizes wash cycles, balancing cleaning quality with production speed for maximum efficiency.
Yes, the Vertical Glass Washing Machine is designed to wash both sides of the glass simultaneously. This is achieved through the dual cleaning chamber system, where each side of the glass is cleaned with separate sets of water jets and brushes. This feature significantly reduces cleaning time, increasing overall efficiency and throughput, while ensuring that both sides of the glass receive thorough and uniform cleaning.
Yes, the Vertical Glass Washing Machine is equipped with an integrated drying system. The drying function uses high-pressure air blowers that effectively remove water droplets and moisture from the glass surface after washing. This ensures that the glass is completely dry and free from streaks or watermarks, making it ready for further processing or immediate use in production.
Yes, the machine allows for adjustable water pressure to accommodate different glass types and cleaning needs. The water pressure can be customized to ensure effective cleaning without causing any damage to the glass surface. Whether you’re washing delicate glass or thicker, more resistant materials, the adjustable pressure feature provides optimal performance for all types of glass.
Adjusting the settings for different glass sizes is simple and straightforward. The machine features an automatic size detection system, allowing the operator to input the glass dimensions through the touchscreen interface. This system automatically adjusts the cleaning parameters such as water pressure, brush speed, and glass handling settings. The user-friendly interface and intuitive controls make size adjustments quick and hassle-free, ensuring smooth operation for glass panels of varying sizes.
Yes, the machine is equipped with an intuitive touchscreen interface that simplifies operation. The interface allows operators to easily input settings, monitor machine performance, and adjust cleaning parameters in real-time. With the user-friendly menu, it’s easy to control all aspects of the cleaning process, including water pressure, brush speed, drying settings, and glass size detection. The touchscreen also provides system alerts and maintenance reminders, ensuring optimal machine performance.
The Vertical Glass Washing Machine is highly versatile and works effectively with a wide range of glass types, including clear, tinted, coated, and laminated glass. It is specifically designed to handle delicate coatings and films, ensuring that even coated glass surfaces are thoroughly cleaned without damaging or leaving residue. Whether the glass is clear or has special coatings like low-emissivity or solar control, the machine delivers high-quality results while preserving the integrity of the glass.
Yes, the machine is designed with several built-in safety features to ensure safe and reliable operation:
- Emergency stop buttons at accessible locations for immediate shutdown in case of emergency.
- Safety guards around the rollers and moving parts to prevent accidental contact.
- Overload protection to prevent damage to the motor and electrical components in case of malfunction.
- Water level monitoring to ensure that the machine operates within safe parameters and avoids potential overflow or damage to the system.
These features ensure that the machine operates safely while minimizing the risk of accidents or equipment damage.
The installation of the Vertical Glass Washing Machine typically takes around 2 to 3 days. This includes setting up the mechanical components, connecting the electrical wiring, and ensuring that the water and air systems are properly configured. The installation timeline may vary depending on the complexity of integration with existing production lines, but our experienced technicians will ensure that everything is set up efficiently and correctly.
Yes, we provide both an installation manual and video guides to assist with the setup process. These resources are comprehensive and provide step-by-step instructions for installing and configuring the machine. The manuals cover electrical, mechanical, and water system connections, while the video guides offer visual demonstrations for ease of understanding. Additionally, our technical support team is available online to assist with any specific questions during the installation process.
Yes, there are some basic facility space and power supply requirements for installing the Vertical Glass Washing Machine:
- Space Requirements: The machine requires a minimum space of 5 meters in length, 3 meters in width, and a height clearance of 2.5 meters. The space should allow sufficient room for machine operation, maintenance access, and any connected auxiliary equipment (such as water and air supply units).
- Power Supply: The machine requires a three-phase electrical supply of 380V, 50Hz (specific voltage may vary depending on your region). Please ensure that your facility has the appropriate electrical infrastructure to support the machine.
The Vertical Glass Washing Machine operates on a three-phase electrical supply, typically at 380V, 50Hz. This is the standard power configuration for industrial-grade washing machines. In regions with different electrical standards, we can provide custom power supply configurations to meet local requirements. It’s important to verify that your facility has the necessary power infrastructure to handle the machine’s power demand.
No specialized equipment is required for the installation of the Vertical Glass Washing Machine. However, the following basic tools are needed:
- Basic hand tools for mechanical assembly (wrenches, screwdrivers, etc.).
- Electrical testing equipment for verifying connections and power supply.
- Water hose and air supply fittings for connecting the water and drying systems. Our installation manual and video guides will provide detailed instructions on the installation process, and our technical support team can assist you with any equipment setup issues.
