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Insulating Glass Sealing Robot
About Servo Motor Driven Automatic Glass Sealing Robot
The Servo Motor Driven Automatic Glass Sealing Robot represents a significant advancement in the automation of insulating glass production. Engineered with precision at its core, this robot utilizes state-of-the-art servo motor technology to deliver unparalleled accuracy and efficiency in the sealing process. The design and operation of this robot are tailored to meet the high standards of modern glass manufacturing, ensuring that each unit of insulating glass is sealed to perfection.
This robotic system is specifically developed to enhance throughput and reduce operational costs in glass production facilities. By automating the adhesive application, the robot not only speeds up the production process but also minimizes human error, leading to a consistent output of high-quality insulating glass units. Its robust construction and advanced control systems enable precise manipulation of glass panes, ensuring optimal alignment and seal integrity.
Key to this robot’s performance is its ability to adapt seamlessly to different glass sizes and compositions, making it an invaluable tool for manufacturers looking to enhance their product range and quality. The integration of servo motors provides smooth and accurate movements, which are crucial for the even distribution of sealants like silicone or polyurethane. This precise control helps in achieving superior edge seals, critical for the thermal and acoustic properties of the finished glass units.
Overall, the Servo Motor Driven Automatic Glass Sealing Robot is not just a piece of machinery but a transformative asset for the insulating glass industry, setting new benchmarks in quality and efficiency.
This section provides a detailed overview of the technical specifications of the Servo Motor Driven Automatic Glass Sealing Robot. It includes crucial information such as dimensions, operational speed, adhesive compatibility, and energy requirements. Understanding these parameters will help you appreciate the robot’s capabilities and ensure it meets your production needs. Each specification has been meticulously designed to optimize performance and integrate seamlessly into existing production lines, offering both versatility and precision in the manufacturing of insulating glass units.
| Model | Power Supply | Total Power | Working Air Pressure | Max. Glass Size( mm) | Min. Glass Size (mm) | Coating Speed | Overall Dimension (mm) | Weight (kgs) |
|---|---|---|---|---|---|---|---|---|
| JYT-2025 | 380V/50Hz | 11.0kW | 0.6-0.8MPa | 2,000 x 2,500 | 190 x 450 | 5-40m/min | 8,600 x 1,500 x 3,200 | 2,500 |
| JYT-2030 | 380V/50Hz | 12.0kW | 0.6-0.8MPa | 2,000 x 3,000 | 190 x 450 | 5-40m/min | 10,000 x 1,500 x 3,200 | 3,000 |
| JYT-2535 | 380V/50Hz | 13.0kW | 0.6-0.8MPa | 2,500 x 3,500 | 190 x 450 | 5-40m/min | 11,100 x 1,500 x 3,600 | 3,500 |
- Key Features and Advantages
The Servo Motor Driven Automatic Glass Sealing Robot is designed to meet the high demands of large-scale glass deep processing enterprises.
High Efficiency for Large Volumes
Specifically engineered for large-scale operations, this robot significantly reduces labor intensity while boosting overall production efficiency. Its ability to handle extensive operations ensures that it meets the needs of major industrial players.
Advanced Human-Machine Interface
Features a fully intelligent touch interface that simplifies operations. This user-friendly interface allows operators to manage processes efficiently, making it accessible for all skill levels.
Three-Layer Glass Gluing Capability
Supports the gluing of three-layer glass, which can be executed in one or two stages with a brief interval of 3-4 seconds between moldings. This feature not only enhances the throughput but also ensures rapid production cycles.
World-Class Servo Control System
Incorporates a servo control system from a globally renowned brand, guaranteeing stable performance and reliability. This system offers precision that is critical in maintaining consistent quality across productions.
Smooth and Accurate Glass Conveying
Utilizes a synchronous belt transmission to ensure that glass conveying is smooth and positioning is precise. This mechanism reduces the risk of errors and material waste during production.
Durable and High-Quality Construction
Key components are constructed from special materials that provide stability and a long operational life. After the sealing process, the glass edges are perfectly full, with no air lines, and the corners are well-formed, ensuring a high-quality finish.
Comprehensive Components and Optional Configurations
- Standard Components
Conveyor System
- Uses a synchronous belt for smooth and precise glass transportation, minimizing vibrations and ensuring alignment during the sealing process.
- Tank chain transmission can be selected for even smoother transmission, enhancing handling of delicate glass types.
Sealant Applicator
- Precisely applies sealant to the glass edges, suitable for a variety of sealant types with consistent quality.
- Equipped with automatic corner trimming function for aesthetic and precise corner finishing, reducing the need for additional labor.
Pump System
- Robust pump systems ensure consistent flow and volume of sealant for optimal sealing integrity.
- Dual-component tank and pump system allowing quick switching between two different sealants with one-button operation for efficiency and flexibility.
Dynamic Mixer Technology
- Integrates advanced mixing technology to ensure that sealants are perfectly blended before application, enhancing the adhesive properties and durability of the seal.
Recipe Management
- Allows operators to store and retrieve different machine settings for various glass specifications, simplifying the setup process for recurring jobs.
Operator Panel
- An intelligent touch interface that offers an intuitive user experience and real-time monitoring capabilities, making operations straightforward and efficient.
Remote Access
- Provides the ability to monitor and control the machine remotely, facilitating troubleshooting and maintenance without needing on-site presence.
- Optional Configurations
Jumbo / Tandem Line Compatibility
Step Glass/Structural Glass Sealing
Shaped Glass Sealing
Branded Spacer Sealing
Uninterrupted Sealing with Dual Pump
Four-Segment Transmission Structure
Inlet/Outlet Stock Side Wall
Sealant Recognition System
Head Centering System
Safety Systems
Four-Glass Three-Chamber Insulating Glass Application
Do You Have Any Operational Guidelines?
Yes, we provide comprehensive operational guidelines for the Servo Motor Driven Automatic Glass Sealing Robot. These guidelines cover everything from setup and daily operation to maintenance and safety procedures, ensuring that you can operate the machine efficiently and safely. The guidelines include detailed setup instructions, a user manual for operation, and maintenance protocols, alongside safety and troubleshooting information to optimize performance and extend the lifespan of the equipment.
- 1. Setup Instructions
Space Requirements
Electrical and Mechanical Integration
Initial Calibration
Download Your Comprehensive User Manual Today!
Unlock the full potential of your Servo Motor Driven Automatic Glass Sealing Robot with our detailed user manual. This essential resource is designed to guide you through every step of operation, from initial setup to advanced programming, ensuring you maximize the efficiency and productivity of your equipment.
Why Download the User Manual?
- Expert Guidance: Receive step-by-step instructions on setup, operation, and maintenance, crafted by experts to ensure seamless integration into your production line.
- Enhanced Customization: Learn how to customize machine settings to perfectly match your production needs, taking full advantage of our adaptable technology.
- Troubleshooting Assistance: Get immediate access to troubleshooting advice and maintenance tips to keep your machine running at peak performance.
- Safety Protocols: Ensure a safe operating environment with our comprehensive safety guidelines, protecting both your team and your investment.
- Continuous Support: Our manual includes information on how to contact our dedicated support team, ready to assist you around the clock.
- 2. Maintenance Protocols
Daily Checkpoints
- Inspect the integrity of all safety guards and emergency stop functions.
- Check for any signs of adhesive leakage in the sealant applicator.
- Verify that the conveyor belts are tensioned properly and free of debris.
- Ensure that all moving parts are lubricated according to the maintenance schedule.
- Confirm that the control panel and operator interfaces are functioning correctly.
- Clean all optical sensors and cameras used for process monitoring.
Weekly Checkpoints
- Inspect and clean the sealant applicator heads to prevent clogging.
- Check all hoses and connections for wear and potential leaks.
- Verify the condition of conveyor rollers and replace if worn.
- Test all pneumatic systems for air leaks.
- Confirm software updates and back up system settings.
Monthly Checkpoints
- Perform a thorough cleaning of the entire machine, focusing on removing any residual glass particles or excess sealant.
- Check and recalibrate all sensors and measurement devices.
- Inspect electrical wiring and components for signs of wear or damage.
- Lubricate all bearings and check for wear.
- Inspect and possibly replace filters in pneumatic systems.
Quarterly Checkpoints
- Review the overall mechanical alignment of the conveyor system and adjust if necessary.
- Test and calibrate the servo motor system to ensure precision in movements.
- Perform a full diagnostic check of the operational software.
- Check the integrity of all structural components for signs of stress or fatigue.
- Replace any worn out belts or mechanical linkages.
What is Your Production Time Cycle for Servo Motor Driven Automatic Glass Sealing Robot?
| Phase | Task Description | Duration (Days) | Cumulative Days |
|---|---|---|---|
| Phase 1: Order Confirmation | Finalize order details and requirements confirmation | 2 | 2 |
| Phase 2: Procurement | Sourcing of materials and components | 5 | 7 |
| Phase 3: Production | Assembly of mechanical and electrical components | 15 | 22 |
| Phase 4: Software Integration | Installation and configuration of control software | 5 | 27 |
| Phase 5: Testing & Quality Control | Functional and safety testing, final adjustments | 10 | 37 |
| Phase 6: Packaging | Secure packaging for shipment | 3 | 40 |
| Phase 7: Dispatch | Final inspection and dispatch | 5 | 45 |
Will Production Be Affected by Peak Seasons or Holidays?
| Holiday | Holiday Duration | Dates | Potential Production Impact |
|---|---|---|---|
| New Year's Day | 1-3 days | January 1st | Minimal impact, quick production recovery |
| Chinese New Year | Typically 1.5 months | January/February - Lunar calendar, normal recovery by March | Most significant impact, factories usually shut down for about 1.5 months, full recovery by March |
| Qingming Festival | 3 days | April 4th/5th | Short impact, quick recovery after holiday |
| Labor Day | 3 days | May 1st-3rd | Short delay if high order volume, 3-day break |
| Dragon Boat Festival | 3 days | June - Lunar calendar | Short impact, minimal delay expected |
| Mid-Autumn Festival | 3 days | September/October - Lunar calendar | Minimal impact, short disruption |
| National Day | 7 days | October 1st-7th | Moderate impact, 1 week delay possible |
What Are the Steps for Package?
Cleaning and Initial Inspection
Before packaging, the robot is thoroughly cleaned and inspected for any residual debris, dust, or manufacturing remnants. This ensures that no unwanted materials are sealed in the packaging that could cause damage or corrosion during transit.
Wrapping
Critical components of the robot, especially those sensitive to scratches and environmental factors, are wrapped in protective materials. Use anti-static bubble wrap for electronic components to prevent electrostatic discharges and standard bubble wrap for mechanical parts.
Structural Protection
To provide structural protection, rigid foam padding is cut and shaped to fit around more substantial components of the robot, protecting them from impact shocks and vibrations. This is especially important for servo motors and glass handling mechanisms.
Labeling and Marking
The crate is clearly labeled with handling and shipping marks, including "Fragile," "Handle with Care," "This Side Up," and "Keep Dry" symbols. Labels with the destination, shipper's information, and necessary contact information are also attached.
Final Inspection
A final inspection is conducted to ensure the crate is secure and all labels are visible. The inspection also verifies that all documentation, such as packing lists and bills of lading, is attached in waterproof pouches.
Ready for Shipment
The packaged robot is now ready to be transported to the port for shipping. The packaging is designed to withstand the rigors of international transport, ensuring the product arrives at its destination in perfect condition.
What Shipping Methods are Available?
| Transport Method | Description | Advantages | Recommendation |
|---|---|---|---|
| Container Shipping (Sea Freight) | Transporting goods in standard-sized shipping containers via cargo ships. | Cost-effective for large volumes, secure, extensive global coverage. | Recommended for international shipments to countries with accessible seaports. |
| Truck Transportation | Transporting goods by truck, providing flexible, door-to-door service. | Convenient for direct deliveries, can access remote areas, ideal for short distances. | Best suited for deliveries within Central Asia or inland European countries. |
| Rail Transportation | Transporting goods using railroad systems across long distances. | Economical for heavy loads, environmentally friendly, reliable, and punctual. | Excellent for long-distance deliveries in regions with well-developed rail infrastructure, like Europe and Asia. |
What Are the Payment Terms and Conditions?
To streamline the purchasing process and maintain financial clarity between our company and our customers, we have established straightforward and secure payment terms for the purchase of our Automatic Insulating Glass Crossbeam Inflation Production Line.
Deposit and Balance Payments
- Upon signing the contract, customers are required to pay a 30% deposit of the total purchase price. This deposit is necessary to initiate the order and begin the production or customization of the machinery.
- The remaining 70% balance is due before shipment of the equipment. This ensures that the majority of the payment is secured prior to the dispatch of the fully assembled production line.
Telegraphic Transfer (TT)
- We accept payments via Telegraphic Transfer (TT), a reliable and commonly used method for international transactions.
- This method allows for quick and secure transfer of funds directly between banks, ensuring both parties have documented proof of transaction, which is essential for international trade and financial security.
Do You Have Any Training Plans for Clients?
We provide comprehensive online training to ensure that your team can effectively operate, maintain, and optimize the Servo Motor Driven Automatic Glass Sealing Robot. Our training programs are designed to be flexible, interactive, and accessible, allowing your operators and technicians to gain the necessary skills and knowledge to maximize the machine’s performance. From basic operation to advanced troubleshooting and safety protocols, we offer a range of training modules to suit your needs.
| Training Type | Description | Duration | Target Audience | Mode of Delivery |
|---|---|---|---|---|
| 1. Basic Operation Training | Introduction to the basic operation of the Servo Motor Driven Automatic Glass Sealing Robot. Includes setup, operation of the touch-screen interface, and safety protocols. | 1 day | Operators, Technicians | Online (Live Webinar / Video Tutorial) |
| 2. Advanced Technical Training | Detailed training on troubleshooting, advanced features, software settings, and maintenance procedures. Designed to ensure technicians can perform complex repairs and calibrations. | 2 days | Technicians, Maintenance Team | Online (Live Webinar / Video Tutorial) |
| 3. Maintenance & Troubleshooting | In-depth training on regular maintenance schedules, routine checks, preventive maintenance, and how to address common operational issues. | 1 day | Maintenance Personnel, Technicians | Online (Live Webinar / Video Tutorial) |
| 4. Software Configuration Training | Training on how to set up and configure different production programs, including glass size, sealant types, and operation modes. | 1 day | Production Managers, Operators | Online (Live Webinar / Video Tutorial) |
| 5. Safety Protocols & Emergency Response | Focus on the safety features of the robot, emergency shut-down procedures, and operator safety. Includes hands-on demonstrations. | 0.5 day | All staff involved in operation | Online (Live Webinar / Video Tutorial) |
| 6. Post-installation Support & Continuous Learning | Ongoing technical support for troubleshooting, additional training as needed, and performance optimization based on operational feedback. | Ongoing (as needed) | Operators, Technicians | Online (Email / Video Call Support) |
| 7. Multi-glass Production Optimization | Specialized training focused on optimizing production workflows for multi-glass or high-efficiency sealing. | 1 day | Production Managers, Supervisors | Online (Live Webinar / Video Tutorial) |
What Does Your After-sales Service Include?
Remote Technical Support
Online Software Updates
Spare Parts Supply
Maintenance Scheduling Assistance
Troubleshooting Documentation
Remote Diagnostic Services
FAQs
The Servo Motor Driven Automatic Glass Sealing Robot is an advanced piece of automation equipment designed for high-precision, high-speed sealant application in the production of insulating glass units (IGUs). It utilizes a servo motor system to control movements with extreme accuracy, ensuring consistent and uniform sealant application along the glass edges. The robot is fully automated and integrates seamlessly into existing glass production lines, improving both the speed and quality of the sealing process, ultimately enhancing overall production efficiency.
The main advantages of using the Servo Motor Driven Automatic Glass Sealing Robot include:
- High Precision: Servo motors ensure highly accurate and consistent sealant application, reducing human error and ensuring uniform seals.
- Increased Efficiency: The automation significantly reduces labor costs and speeds up production times, allowing for a higher volume of glass units to be processed in less time.
- Flexibility: Capable of handling various glass sizes and types, including multi-layer and multi-chamber insulating glass.
- Energy Efficiency: The servo motor system is more energy-efficient than traditional pneumatic or hydraulic systems, helping reduce operating costs.
- Reduced Material Waste: The robot’s precision minimizes excess sealant use, optimizing material costs.
- Minimized Labor Intensity: By automating the sealing process, the robot reduces the physical strain on workers and minimizes the need for manual intervention.
The Servo Motor Driven Automatic Glass Sealing Robot is designed to process a variety of insulating glass types, including:
- Double-glazed units (2-layer IGU): Standard applications for residential and commercial windows.
- Triple-glazed units (3-layer IGU): Used for enhanced thermal insulation in energy-efficient buildings.
- Four-glass, Three-chamber IGUs: For advanced thermal and acoustic insulation, ideal for high-performance glazing.
- Custom-shaped insulating glass: The robot is adaptable to various shapes and sizes, ensuring versatility in design.
- Smart Glass: Can handle specialized coatings for energy-efficient, switchable, or electrochromic glass.
Yes, the Servo Motor Driven Automatic Glass Sealing Robot can effectively seal multi-glass units, including 3-layer and 4-layer insulating glass units (IGUs). The robot is engineered with precise control over the sealant application process, ensuring that all layers are properly sealed with no gaps or inconsistencies. The ability to seal multi-chamber configurations enhances the robot’s versatility for both residential and commercial applications, including energy-efficient buildings and specialized glazing projects.
Yes, the Servo Motor Driven Automatic Glass Sealing Robot is highly versatile and suitable for both residential and commercial glass production. Whether you are producing standard double-glazed windows for homes or high-performance triple-glazed or four-glass insulating units for commercial or high-rise buildings, the robot is capable of handling various glass sizes, thicknesses, and configurations. Its precision and efficiency make it an ideal solution for large-scale production in both markets.
Yes, the Servo Motor Driven Automatic Glass Sealing Robot is designed to be compatible with a range of sealants, including butyl, silicone, and polyurethane. The robot can quickly switch between sealant types depending on production requirements. This flexibility ensures that you can produce insulating glass units with different performance characteristics, such as enhanced weather resistance, thermal insulation, or acoustic properties. The robot’s advanced adhesive application system is calibrated to handle these different sealants efficiently, ensuring a consistent and high-quality seal.
The Servo Motor Driven Automatic Glass Sealing Robot can handle large glass sizes typically used in modern glazing applications. The exact maximum size depends on the specific configuration and customization of the robot, but it is capable of processing glass sheets up to 3 meters in length and 1.5 meters in width. The robot’s flexible design can accommodate a wide range of glass dimensions, making it suitable for both standard and large-scale IGUs. It is also capable of handling irregularly shaped glass as needed for custom or architectural applications.
The Servo Motor Driven Automatic Glass Sealing Robot offers high precision in applying sealant around the glass edges. Thanks to its servo motor system, the robot can achieve an accuracy of ±0.5 mm in sealant application, ensuring consistent and uniform coverage. The robot’s precision minimizes defects such as air bubbles, gaps, or over-application, leading to a higher-quality finished product and improved sealing performance. This level of accuracy is essential for producing energy-efficient and high-performance insulating glass units (IGUs) that meet industry standards.
The servo motor enhances performance by offering faster, more precise, and more energy-efficient control over the sealing process compared to traditional pneumatic or hydraulic systems. Some key improvements include:
- Precision Control: Servo motors allow for high-speed and accurate movements, providing fine-tuned adjustments in real-time, which ensures uniform sealant application.
- Reduced Energy Consumption: Servo motors are more energy-efficient because they only use power when needed, unlike pneumatic systems that require constant pressure, leading to lower operational costs.
- Faster Cycle Times: The quick response of servo motors significantly reduces the time taken to complete each cycle, increasing the overall speed and throughput of the production line.
- Lower Maintenance Costs: Since servo motors have fewer moving parts compared to hydraulic systems, they are more durable and require less maintenance, reducing downtime and service costs.
Yes, the Servo Motor Driven Automatic Glass Sealing Robot is equipped with a fully integrated touchscreen human-machine interface (HMI). The touchscreen interface is user-friendly, intuitive, and designed to simplify the operation of the robot. Operators can easily set up and modify sealing programs, control sealant application parameters, and monitor system performance with a few taps. The interface also allows for real-time diagnostics, maintenance alerts, and system performance tracking, ensuring a smooth and efficient production process.
The Servo Motor Driven Automatic Glass Sealing Robot is equipped with several advanced safety features to ensure safe operation in the production environment:
- Emergency Stop Button: A prominently placed emergency stop button allows operators to quickly halt the system in case of an emergency, preventing accidents or damage.
- Safety Guarding: The robot is enclosed within safety barriers or protective panels to prevent accidental contact with moving parts during operation.
- Sensor Integration: The system is equipped with safety sensors to detect any obstructions or abnormal movements, triggering an automatic stop if necessary.
- Overload Protection: The robot’s servo motor system has built-in overload protection, preventing motor burnout or mechanical damage caused by excessive load.
- Electrical Safety Standards: The robot complies with international electrical safety regulations, ensuring that all electrical components are properly insulated and grounded to prevent electrical hazards.
The Servo Motor Driven Automatic Glass Sealing Robot can significantly increase the production output compared to manual sealing methods. The typical daily production output depends on several factors, such as the size and complexity of the glass units, but the robot is capable of sealing up to 1,000 to 1,500 glass units per day under standard operating conditions. This is based on a standard production cycle, which may vary depending on the configuration of the glass (e.g., single or multi-layer IGUs) and the type of sealant being used. The increased speed and automation allow for continuous operation, maximizing the production line’s overall throughput and efficiency.
The process of setting up the Servo Motor Driven Automatic Glass Sealing Robot involves several key steps to ensure a smooth installation and integration with your existing production line. The general process is as follows:
- Pre-Installation Consultation: We recommend an initial consultation to assess your facility’s layout, power requirements, and space for proper placement.
- Site Preparation: Ensure that the space is cleared and ready for installation, with access to necessary utilities (power, air supply, etc.).
- Robot Delivery and Placement: The robot is delivered to your facility and placed in the designated area. It is important to have sufficient space around the robot for safe operation.
- Electrical and Mechanical Connections: Connect the robot to the power supply and integrate it with the existing production line. This step involves wiring the electrical components and aligning the mechanical setup.
- Calibration and Testing: The robot will undergo an initial calibration to ensure accurate movements and sealant application. Testing will be done to check functionality and verify alignment with production specifications.
- Operator Training: After setup, we conduct online training to ensure that your operators are familiar with the robot’s operation and troubleshooting procedures.
- Final Inspection and Handover: A final inspection will be performed to ensure everything is working correctly, and the robot is ready for full-scale production.
The Servo Motor Driven Automatic Glass Sealing Robot typically takes 3 to 5 days to set up and install. This timeline includes:
- Delivery and transportation of the robot to your facility.
- Electrical and mechanical integration with your existing production line.
- Calibration, testing, and quality checks to ensure optimal performance.
- Operator training via an online session.
The time required may vary depending on the complexity of the installation, facility requirements, and the availability of necessary infrastructure.
Yes, we provide comprehensive installation manuals and step-by-step setup guides to help facilitate the installation process. These resources include:
- Detailed installation manual: Covers all mechanical and electrical setup instructions, wiring diagrams, and troubleshooting steps.
- Online installation video tutorial: A video guide showing the installation process in detail, step-by-step, for your reference. This is especially helpful for your internal technical team.
- Configuration guidelines: Instructions on how to integrate the robot with your existing production lines and calibrate it for optimal operation.
Both the manual and video are accessible online, and we can provide further guidance through our support team if needed.
Yes, there are specific facility requirements for installing the Servo Motor Driven Automatic Glass Sealing Robot:
Power Supply:
- A stable 220-380V AC power supply is required, depending on the configuration and region-specific electrical standards.
- A dedicated electrical circuit is recommended to ensure that the robot receives consistent power without disruptions.
- The robot’s power consumption should be factored into your overall energy infrastructure planning to avoid overloads.
Space Requirements:
- The robot should be installed in a spacious area with adequate clearance for safe operation and maintenance. A recommended minimum space is 4 meters (L) x 2 meters (W).
- The robot should be positioned near the production line for easy integration, and sufficient access should be provided for regular maintenance and troubleshooting.
Air Supply:
- If the robot uses pneumatic systems for specific functions, a clean compressed air supply may be required. Ensure the pressure is within the specified range (usually 6-8 bar).
Environmental Conditions:
- The robot should be installed in a dry, dust-free environment with consistent room temperature (typically 15-30°C). High humidity or extreme temperatures could affect performance and durability.
The Servo Motor Driven Automatic Glass Sealing Robot requires both electrical and mechanical integration with your existing production line. The integration process involves:
Electrical Integration:
- Power Wiring: Connect the robot to your facility’s electrical system, ensuring it meets the required voltage and current specifications (usually 220-380V AC).
- Control System Connection: The robot’s control panel should be linked with your production line’s central control system (if applicable), allowing for seamless coordination between different machines and stages of production.
- Signal and Sensor Integration: The robot is equipped with sensors for detecting glass position, sealant flow, and other production parameters. These sensors must be wired and configured to communicate with the robot’s main control system.
- Safety Circuitry: Install necessary safety circuits, such as emergency stop buttons and overload protection, in line with local safety standards.
Mechanical Integration:
- Mounting and Positioning: The robot must be physically mounted and aligned correctly within the production line, ensuring that it can move seamlessly along its designated path.
- Transmission Systems: For systems involving conveyors or other material handling devices, integration with the robot’s feeding mechanism is essential. Ensure that both the robot and conveyors are synchronized.
- Sealant Supply Integration: The robot needs to be connected to the sealant supply system (if applicable), which involves both physical connections for sealant tubes and integration with the robot’s dispensing system to ensure consistent flow.
Both electrical and mechanical integration should be carried out by qualified technicians, and if needed, we can provide support through remote assistance or local technicians for smooth installation.
Yes, the Servo Motor Driven Automatic Glass Sealing Robot is highly versatile and can handle a wide range of glass thicknesses and shapes. The robot is equipped with an adjustable system that allows for seamless adaptation to different glass sizes, ensuring efficient and precise sealing regardless of thickness or shape. The robot can handle:
- Glass Thickness: It can process glass with thicknesses typically ranging from 3mm to 50mm, depending on the configuration. This makes it suitable for standard insulating glass as well as more specialized applications.
- Glass Shapes: The robot is capable of handling rectangular, square, and even custom-shaped glass (e.g., circular, triangular) as long as they are properly aligned within the robot’s feed system.
- Adaptability: The robot’s flexible design ensures it can adjust to different production needs, optimizing performance based on the type and dimensions of the glass being processed.
By calibrating the system, users can easily accommodate different glass specifications while maintaining precise and uniform sealant application.
The Servo Motor Driven Automatic Glass Sealing Robot features an intuitive control interface that allows for easy adjustment of the sealant application according to the glass size. Here’s how you can adjust the settings for different glass sizes:
- Adjust Glass Size in Control Panel: The user can input or select the glass dimensions (length, width, thickness) into the touchscreen control panel.
- Sealant Flow Adjustment: Depending on the size of the glass, the robot adjusts the sealant flow rate and speed of application. Larger glass surfaces will require higher sealant flow and slower application speeds, while smaller glass units will be handled faster.
- Program Pre-sets: The robot allows for the creation of multiple pre-set programs, which can be saved and recalled depending on the size and type of glass being processed. This saves time and ensures consistent sealant application without manual recalibration.
- Automatic Calibration: The robot automatically calibrates its application parameters based on the input dimensions to ensure uniformity in sealant distribution around the entire glass perimeter.
Switching between different sealants, such as silicone, butyl, and others, is simple and efficient with the Servo Motor Driven Automatic Glass Sealing Robot, thanks to its dual sealant supply system. Here’s how it works:
- Dual Sealant Supply System: The robot comes with two separate sealant supply systems, allowing for quick and easy switching between two different types of sealants (e.g., silicone, butyl, polyurethane). Each system is equipped with its own pump, hose, and applicator.
- Automatic Switching: The robot’s control system enables operators to switch between sealants at the touch of a button, automatically activating the desired sealant system without requiring manual intervention. This reduces downtime and improves efficiency when switching between production batches using different sealants.
- Sealant Configuration in Control Panel: The control panel allows you to select the sealant type, and the system will adjust the dispensing parameters (flow rate, pressure, speed) according to the characteristics of the sealant being used.
- Quick-Clean Function: After switching sealants, the robot has an automatic cleaning mechanism to ensure that residue from the previous sealant does not affect the new one. This feature helps maintain the purity of the new sealant and prevents contamination.
