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Automatic Desiccant Filling Machine
About Automatic Desiccant Filling Machine
The Automatic Desiccant Filling Machine is a high-performance solution designed to streamline the process of filling spacer bars with desiccant in insulating glass production. This machine ensures the precise and efficient application of moisture-absorbing materials, such as silica gel or molecular sieves, into the hollow cavities of spacer bars, thus maintaining the integrity of insulated glass units (IGUs) and enhancing their thermal and acoustic properties.
This fully automated machine is engineered to handle high-volume production while offering consistent filling accuracy, flexibility in handling various spacer sizes, and compatibility with different desiccant materials. With its user-friendly interface, customizable settings, and robust build quality, the Automatic Desiccant Filling Machine is ideal for both small and large-scale glass manufacturing facilities looking to optimize their production processes.
Key advantages include improved operational efficiency, reduced labor costs, and enhanced quality control, making it an essential tool for glass manufacturers aiming to meet the growing demand for high-performance insulating glass.
Designed for seamless integration into your production line, this machine guarantees minimal downtime and ensures that desiccant filling is done with maximum precision and reliability. Whether you’re working with clear, tinted, or coated glass, the Automatic Desiccant Filling Machine offers versatility to meet a wide range of production needs.
This section provides a detailed overview of the key technical specifications of the Automatic Desiccant Filling Machine, including its performance capabilities, power requirements, and operational limits. Understanding these parameters will help you evaluate how the machine fits with your production needs, ensuring optimal performance and compatibility with your facility.
| Model | JYG-03 | JYG-02 |
|---|---|---|
| Power Supply | 220V/50Hz | 220V/50Hz |
| Total Power | 1.0kW | 1.0kW |
| Working Air Pressure | 0.5~0.8MPa | 0.5~0.8MPa |
| Max. Alu-bar Size | 2,000×2,000mm | 1,800×1,800mm |
| Min. Alu-bar Size | 350×350mm | 350×350mm |
| Molecular Sieve Diameter | 0.5~0.8mm | 0.5~0.8mm |
| Overall Dimension | 900×1,200×3,600mm | 1,000×820×2,900mm |
| Weight | 420kg | 260kg |
- What Are the Key Features?
PLC Control System with Human-Machine Interface
Filling Under Closed Conditions to Prevent Desiccant Contamination
Imported Core Controls for Enhanced Reliability
Automatic Punching, Filling, and Sealing Process
Versatile Frame Compatibility
Adjustable Filling Height for Different Frame Sizes
Advanced Feeding Device for Automatic Refill
High-Speed and High-Precision Filling
Modular Design for Easy Maintenance
- Core Components of Automatic Desiccant Filling Machine
PLC Control System
Desiccant Filling System
Feeding Device
Sealing Mechanism
Do You Have Any Customization Options?
We understand that each production facility has unique requirements. To ensure that our Automatic Desiccant Filling Machine aligns perfectly with your specific needs, we offer a range of customization options. These options can enhance the machine’s performance, flexibility, and adaptability to different production environments, ensuring optimal efficiency and quality for your insulating glass manufacturing process.
- 1. Multi-Spacer Profile Handling
Our machine can be customized to work with different spacer profiles, including standard, coated, and special profiles. Whether you require straight aluminum frames or bent aluminum frames, the machine can be configured to handle both seamlessly.
- 2. Sealing Type Customization
The sealing mechanism of the Automatic Desiccant Filling Machine can be customized to suit specific sealing requirements, such as hot-melt sealants or dual-sealant systems. This feature ensures compatibility with your desired sealing material and enhances the durability and effectiveness of the insulating glass.
- 3. Enhanced Desiccant Types
We provide customization options for handling various types of desiccants, including silica gel, molecular sieve, and activated alumina. Depending on your region’s climate or the insulation requirements of your glass, you can opt for desiccants with different moisture-absorbing capacities.
- 4. Customizable Filling Speed
Depending on the volume of production required, we offer options to adjust the filling speed to suit your operational needs. Whether you are aiming for high-volume output or a more measured pace for premium product lines, you can tailor the machine’s speed settings for maximum efficiency.
- 5. Tailored Electrical and Power Supply Requirements
Our machine can be configured to meet specific electrical and power supply standards for different countries or regions. This includes options for voltage, frequency, and plug types, ensuring seamless installation and compliance with local regulations.
- 6. Integration with Other Production Equipment
The Automatic Desiccant Filling Machine can be customized to integrate with your existing machinery, such as aluminum spacer bending machines and glass sealing machines. This allows for a fully automated production line, reducing manual handling and streamlining your entire workflow.
Download Our Comprehensive User Manual Today!
We understand that seamless operation and ease of use are key to optimizing your production line. To ensure that you get the most out of your Automatic Desiccant Filling Machine, we have provided a comprehensive User Manual that covers everything from installation to advanced operational settings.
Why Download the User Manual?
- Complete Setup Guide: Step-by-step instructions to help you get your machine up and running with minimal effort.
- Operational Best Practices: Learn how to maximize efficiency, adjust settings, and maintain your machine for peak performance.
- Troubleshooting Tips: Troubleshoot common issues quickly and efficiently to minimize downtime.
- Customization Features: Discover all the customization options available to tailor the machine to your specific needs.
Delivery Cycle for Automatic Desiccant Filling Machine
| Stage | Task Description | Duration | Timeframe |
|---|---|---|---|
| Day 1-2: Order Confirmation & Design Finalization | Order confirmed, detailed machine specifications finalized. | 2 Days | Day 1 to Day 2 |
| Day 3-4: Procurement of Materials | Key components and raw materials are ordered and acquired. | 2 Days | Day 3 to Day 4 |
| Day 5-7: Production Phase 1 (Assembly) | Initial assembly of the machine, including the frame, motor, and key mechanical components. | 3 Days | Day 5 to Day 7 |
| Day 8-10: Production Phase 2 (System Integration) | Integration of PLC, control system, and pneumatic systems into the assembled machine. | 3 Days | Day 8 to Day 10 |
| Day 11-12: Testing and Quality Control | Thorough testing of the system, including functionality checks, quality assurance, and adjustments. | 2 Days | Day 11 to Day 12 |
| Day 13: Final Adjustments & Packaging | Final adjustments are made, and the machine is prepared for shipment, including packaging and labeling. | 1 Day | Day 13 |
| Day 14: Preparation for Export (Customs & Documentation) | Documentation for export is completed, and machine is ready for loading. | 1 Day | Day 14 |
| Day 15: Loading at Qingdao Port | Machine is loaded onto the shipping container at Qingdao Port for export. | 1 Day | Day 15 |
Will Production Be Affected by Peak Seasons or Holidays?
| Holiday | Holiday Duration | Dates | Potential Production Impact |
|---|---|---|---|
| New Year's Day | 1-3 days | January 1st | Minimal impact, quick production recovery |
| Chinese New Year | Typically 1.5 months | January/February - Lunar calendar, normal recovery by March | Most significant impact, factories usually shut down for about 1.5 months, full recovery by March |
| Qingming Festival | 3 days | April 4th/5th | Short impact, quick recovery after holiday |
| Labor Day | 3 days | May 1st-3rd | Short delay if high order volume, 3-day break |
| Dragon Boat Festival | 3 days | June - Lunar calendar | Short impact, minimal delay expected |
| Mid-Autumn Festival | 3 days | September/October - Lunar calendar | Minimal impact, short disruption |
| National Day | 7 days | October 1st-7th | Moderate impact, 1 week delay possible |
What Are the Payment Terms and Conditions?
Deposit and Balance Payments
- Upon signing the contract, customers are required to pay a 30% deposit of the total purchase price. This deposit is necessary to initiate the order and begin the production or customization of the machinery.
- The remaining 70% balance is due before shipment of the equipment. This ensures that the majority of the payment is secured prior to the dispatch of the fully assembled production line.
Telegraphic Transfer (TT)
- We accept payments via Telegraphic Transfer (TT), a reliable and commonly used method for international transactions.
- This method allows for quick and secure transfer of funds directly between banks, ensuring both parties have documented proof of transaction, which is essential for international trade and financial security.
FAQs
The Automatic Desiccant Filling Machine is designed to handle a wide range of desiccants, including but not limited to silica gel, molecular sieve, and activated alumina. These materials are commonly used for moisture absorption in insulating glass production. The machine is engineered to provide consistent and reliable filling, ensuring that these desiccants are securely and efficiently inserted into the spacer frames.
Yes, the Automatic Desiccant Filling Machine is versatile and can handle both standard and custom-sized aluminum spacer frames. It is equipped with adjustable settings to accommodate different spacer dimensions, allowing you to use both typical profiles and bespoke, custom-made spacer sizes, ensuring flexibility for a wide range of production needs.
The machine is designed to accommodate a wide range of spacer sizes. The minimum size the machine can handle is typically 6 mm in width, while the maximum size is approximately 30 mm in width. The exact dimensions may vary depending on the specific model or configuration of the machine, so custom solutions can be provided to handle larger or smaller sizes if required.
Key features of the Automatic Desiccant Filling Machine include:
- PLC Control System with a user-friendly interface for easy operation.
- Filling under closed conditions, preventing desiccant failure due to moisture absorption.
- Imported core control components for enhanced reliability and precision.
- Automatic desiccant feeding system to ensure a continuous and efficient filling process.
- Adjustable filling height to accommodate varying spacer frame sizes.
- Punching, filling, and sealing process for aluminum spacer frames integrated into one automated workflow.
- Compatibility with bent and straight aluminum frames.
- Enhanced safety features, including emergency stop functions.
These features work together to ensure high efficiency, accuracy, and reliability in desiccant filling, reducing manual intervention and improving production speed.
Yes, the Automatic Desiccant Filling Machine is fully capable of operating with different desiccant types, including silica gel, molecular sieve, and other commonly used desiccants. The machine’s advanced control system allows it to adjust the filling process according to the specific properties of each desiccant, ensuring optimal performance regardless of the material used.
The machine’s filling capacity varies depending on the size of the spacer frames being processed and the type of desiccant used. On average, the machine can fill approximately 100 to 200 spacer frames per hour, with each frame receiving a precise and consistent amount of desiccant. This translates to a filling capacity of about 10 to 15 kg of desiccant per hour, depending on the frame size and desiccant density.
The Automatic Desiccant Filling Machine uses a high-performance PLC control system from Siemens or another reputable international brand. This system ensures precise control over the filling process, allowing for programmable settings such as fill volume, cycle time, and operational speed. The PLC also monitors key parameters, providing real-time data for improved performance and troubleshooting.
Yes, the machine is equipped with a touchscreen interface that allows for easy operation and real-time monitoring of the filling process. The touchscreen simplifies the setup, operation, and adjustments of the machine, providing an intuitive user experience. Operators can quickly change settings, such as filling height or speed, with just a few taps on the screen, reducing the learning curve and increasing efficiency.
Yes, the filling height of the machine can be easily adjusted to accommodate different spacer sizes. The height can be manually or automatically set based on the spacer profile and dimensions, ensuring that each spacer is filled with the correct amount of desiccant. This flexibility is crucial for handling a variety of spacer sizes, whether standard or custom-designed, without requiring significant downtime or recalibration.
The Automatic Desiccant Filling Machine prevents desiccant failure due to moisture absorption by operating under closed conditions during the filling process. This ensures that the desiccant remains dry and free from any moisture that could degrade its effectiveness. Additionally, the machine is designed to seal the spacer frames immediately after filling, which helps maintain the integrity of the desiccant and ensures long-lasting performance in insulating glass applications.
Yes, the Automatic Desiccant Filling Machine is highly versatile and can handle both bent and straight aluminum spacers. The system is equipped with adjustable settings that allow it to process different spacer shapes, ensuring efficient and accurate desiccant filling for both types of frames. This flexibility makes it ideal for various production needs, whether you are using standard or custom spacer profiles.
Yes, the Automatic Desiccant Filling Machine can be customized to work with other types of desiccants or materials. While it is optimized for silica gel, molecular sieve, and similar desiccants, the machine’s design allows for adjustments to accommodate different materials, depending on your specific requirements. This flexibility makes it adaptable for use in various industrial applications beyond insulating glass production.
Yes, the Automatic Desiccant Filling Machine can be modified to work with different production line setups. Its modular design and adjustable settings allow it to integrate seamlessly into various manufacturing environments. Depending on your production line configuration, we can customize the machine’s interfaces, output capacities, and feeding mechanisms to ensure it fits smoothly with your existing infrastructure and workflow.
The installation requirements for the Automatic Desiccant Filling Machine include:
- Adequate space: Ensure sufficient floor space to accommodate the machine and provide room for operation and maintenance.
- Electrical power supply: A stable power source that meets the machine’s requirements (typically 380V, 50Hz, 3-phase power).
- Compressed air: Required for certain components such as the feeding and sealing systems.
- Ventilation: The machine should be placed in an environment with good airflow, especially when working with desiccants.
- Safety clearance: Ensure the area around the machine is clear to facilitate easy operation and safety.
Installation should be performed by trained personnel, either from your team or through our remote support.
The space requirements for the Automatic Desiccant Filling Machine are as follows:
- Width: Approximately 2.5 meters.
- Depth: Approximately 1.5 meters.
- Height: Approximately 2 meters.
These dimensions may vary slightly depending on the specific model or configuration you order. It is important to ensure that there is enough room for both the machine and the surrounding operational area to allow for smooth loading, unloading, and maintenance.
The Automatic Desiccant Filling Machine typically requires a 380V, 50Hz, 3-phase power supply for optimal operation. The power supply should meet these specifications to ensure the machine runs efficiently and safely. If your facility uses a different power configuration, please consult with us so we can provide a customized solution to meet your requirements.
The installation process is straightforward but requires some technical expertise. While it is possible for experienced technicians to perform the installation themselves, we highly recommend professional installation support for best results. Our team can provide guidance via remote support or, in some cases, on-site assistance to ensure everything is properly set up and calibrated.
Yes, the Automatic Desiccant Filling Machine comes with a comprehensive installation manual that provides detailed instructions on how to set up, configure, and start the machine. The manual includes step-by-step guidance, electrical and mechanical installation details, and troubleshooting tips to ensure smooth installation and operation.
Yes, we offer remote installation support for the Automatic Desiccant Filling Machine. Our experienced technicians can assist you through video calls or remote desktop tools to guide you through the installation process. Additionally, we can provide video instructions that demonstrate the setup procedure, making it easier for your team to complete the installation and begin production quickly and effectively.
