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Automatic Aluminum Spacer Bending Machine
Automatic Aluminum Spacer Bending Machine
The Automatic Aluminum Spacer Bending Machine is a high-precision, fully automated solution designed to streamline the bending of aluminum spacers in insulating glass production. Ideal for both small and large-scale operations, this machine offers unparalleled accuracy and efficiency, making it an essential tool for modern glass manufacturing lines.
Engineered for the production of dual-glazed and triple-glazed insulating glass units, the Automatic Aluminum Spacer Bending Machine simplifies the traditionally manual spacer bending process, reducing labor costs while improving production consistency. By automating the bending operation, it ensures that each spacer is produced to exact specifications, delivering precise angles, uniformity, and high-quality performance in every piece.
Equipped with advanced features such as a PLC-based control system, adjustable bending angles, and a user-friendly touchscreen interface, this machine allows for rapid configuration changes and easy integration into existing production lines. With its ability to handle a wide range of spacer sizes and thicknesses, it meets the demands of various insulating glass designs, from standard to custom applications.
The Automatic Aluminum Spacer Bending Machine is not only efficient and precise but also designed with safety features, ensuring operator protection during operation. Its robust build and reliable components provide long-term durability and minimal maintenance, making it a valuable investment for any glass production facility looking to scale up their spacer manufacturing process.
You will find the key technical specifications of the Automatic Aluminum Spacer Bending Machine, including its performance capabilities, size and capacity, and operational limits. These parameters provide essential insights into the machine’s capabilities, helping you assess its suitability for your production needs.
| Model | JYZ-03 | JYZ-02 |
|---|---|---|
| Power Supply | 380V/50Hz | 380V/50Hz |
| Total Power | 4.0kW | 2.0kW |
| Max. Alu-bar Size | 2,000×2,000mm | 2,500×2,500mm |
| Min. Alu-bar Size | 300×300mm | 350×350mm |
| Alu-bar Specification | 5.5~26.5mm | 5.5~26.5mm |
| Alu-bar Thickness | 6.5mm | 6.5mm |
| Bending Angle Error | ±0.3° | ±0.3° |
| Bending speed | <30s/unit (1000×1000mm) | / |
| Working Air Pressure | 0.5~0.8MPa | 0.5~0.8MPa |
| Overall Dimension | 10,000×2,200×2,600mm | 4,400×1,600×2,300mm |
| Weight | 1,500kg | 400kg |
- What Are the Key Features?
High-Precision Bending Technology
Flexible Spacer Size and Thickness Adjustment
PLC-Based Control System
User-Friendly Touchscreen Interface
Automatic Angle Adjustment
High-Speed Production
Durable and Robust Build
Energy-Efficient Operation
Minimal Maintenance Requirements
Safety Features
Seamless Integration with Existing Production Lines
Customizable Programs for Different Spacer Designs
- Core Components of Automatic Aluminum Spacer Bending Machine
Servo Motor System
Bending Die
Material Feed System
Control Panel (HMI Interface)
Hydraulic System
Cutting System
Alignment and Positioning System
Do You Have any Customization Options?
The Automatic Aluminum Spacer Bending Machine offers a range of customization options that enable clients to tailor the machine to meet their specific production requirements. We understand that different glass production environments have varying needs in terms of materials, efficiency, and product specifications. Therefore, we provide a variety of customizable features that can be adjusted to optimize the machine’s performance for different applications.
- 1. Bending Angle Range
Customizable bending angle options are available to suit various aluminum spacer profiles. The machine can be adjusted to bend aluminum strips at different angles ranging from 90° to 180°, depending on the specific requirements of your glass spacer design. This ensures flexibility in processing different spacer types, whether standard or custom-shaped profiles are needed.
- 2. Spacer Size Adjustment
To accommodate different spacer sizes and glass types, the machine can be customized to handle aluminum strips with varying thicknesses and widths. The strip feeding system can be fine-tuned to accommodate spacer profiles ranging from 6 mm to 24 mm in width, ensuring compatibility with both standard and larger glass unit applications. This feature enhances the machine’s versatility, making it ideal for both small and large-scale production lines.
- 3. Multi-Layer Spacer Capability
For advanced manufacturing, the machine can be configured to process multi-layer aluminum spacers, used in specialized IGU designs. The system can handle both single-layer and multi-layer profiles, allowing for multiple layers of aluminum spacers to be bent and processed simultaneously. This option is particularly useful for energy-efficient or high-performance IGUs that require a more robust spacer design.
- 4. Speed & Throughput Control
The speed and throughput settings of the machine can be adjusted to match production requirements. Whether you need a higher production rate for large-scale operations or slower processing speeds for higher precision, the machine can be customized to suit. The servo motor system allows for fine control of bending speeds, and with advanced speed control, you can ensure minimal material wastage and consistent product quality.
- 5. Integrated Cutting and End Processing
The cutting mechanism can be tailored to meet the specific needs of your production. Options include precision cutting tools for high-speed cutting or more delicate trimming tools for finer details. Additionally, clients can opt for end processing customization, which enables the machine to perform specific operations like notching or perforating the aluminum strip at predefined positions, based on customer requirements for specialized IGUs.
- 6. Touchscreen Control Panel (HMI) Configuration
The Human-Machine Interface (HMI) is available in different configurations to match your operational preferences. The touchscreen control panel can be customized for language options, layout preferences, and additional features like real-time diagnostics and production tracking. The interface provides flexibility for setting and adjusting parameters, ensuring a seamless user experience and efficient machine operation.
- 7. Material Type Compatibility
The machine can be adjusted to handle different types of aluminum, including standard, coated, anodized, or corrosion-resistant aluminum strips. This customization ensures that the machine can process a wide range of material types, providing flexibility to meet specific product quality and material compatibility needs in the glass manufacturing process.
- 8. Customizable Bending Dies
For highly specialized spacer designs, custom bending dies can be created to match unique aluminum spacer profiles. The machine can be equipped with interchangeable bending dies, allowing you to process a variety of aluminum profiles with ease. Custom dies ensure precise, consistent, and high-quality results, particularly for specialized insulating glass applications.
- 9. Automated Spacer Handling System
An automated spacer handling system can be integrated with the machine to streamline the production process. The system allows for automatic transfer of aluminum spacers to the next stage in the production line, improving workflow and minimizing manual handling. This feature is particularly useful for large-scale operations where efficiency and automation are key to reducing labor costs and enhancing throughput.
- 10. Safety Features Customization
For enhanced safety, the machine can be customized with additional safety features such as emergency stop buttons, safety guards, and automated shut-off systems. Safety protocols can be tailored to your specific facility’s needs to meet local regulatory standards and ensure a safe working environment for your team.
- 11. Integration with Existing Production Lines
The machine can be integrated with your existing production line systems, enabling smooth workflow and improved automation. Customization options include the integration of the spacer bending machine with glass washing, sealing, or assembly lines, which can optimize the entire process and reduce handling times between stages. These integration options allow for a seamless, fully automated production line.
- 12. Data Logging and Remote Monitoring
The machine can be equipped with data logging and remote monitoring capabilities. These options enable you to track key performance indicators (KPIs), monitor production data, and troubleshoot remotely through an internet connection. Customizable parameters allow you to configure the machine to send real-time data to your enterprise resource planning (ERP) or production management systems, enhancing data-driven decision-making and predictive maintenance.
Download Our Comprehensive User Manual Today!
We understand that investing in advanced machinery is an important decision, and we want to ensure that you have all the information you need to make the most of your Automatic Aluminum Spacer Bending Machine.
Our user manual is designed to provide you with a step-by-step guide to setup, operation, and maintenance, ensuring smooth integration into your production line. Whether you’re looking for detailed instructions on machine setup, troubleshooting tips, or advice on optimizing performance, our user manual has it all.
Why Download the User Manual?
- Comprehensive Setup Instructions: Get precise guidance on installing and configuring the machine in your facility.
- Operational Insights: Learn how to make the most of your machine’s key features and adjust settings for optimal performance.
- Troubleshooting and Maintenance Tips: Access troubleshooting solutions and maintenance protocols to ensure your machine operates smoothly for years.
- Expert Recommendations: Benefit from expert advice on maximizing the efficiency of your production line.
Production Capacity of the Automatic Aluminum Spacer Bending Machine
The Automatic Aluminum Spacer Bending Machine is engineered for high performance and efficiency, designed to support a wide range of production requirements. Its production capacity depends on several factors, such as the type of aluminum spacer, the complexity of the bend, and the operational settings.
| Aspect | Details |
|---|---|
| Bending Speed | Capable of bending up to X meters of aluminum spacer per minute (based on spacer specifications) |
| Maximum Output | Can produce X pieces of spacers per hour, depending on complexity and setup |
| Production Line Integration | Designed for seamless integration with existing automated production lines, allowing for continuous operation |
| Batch Size Flexibility | Suitable for both small batch runs and large-scale production, with automatic adjustments for different spacer sizes |
| Automated Adjustments | Automated settings for varying spacer dimensions, allowing for quick changeovers without downtime |
| Max Aluminum Spacer Length | Capable of processing spacers up to X meters in length |
| Max Aluminum Spacer Width | Can handle spacer widths ranging from X mm to Y mm, providing flexibility for different glass applications |
| Energy Efficiency | Optimized for energy savings, ensuring high output with reduced energy consumption |
What Are Installation Requirements?
| Aspect | Details |
|---|---|
| Floor Space | The machine requires a minimum of [X square meters] of floor space for proper installation and operation. |
| Clearance | Ensure [X meters] of clearance on all sides for easy access to components and maintenance. |
| Height | The machine is [X meters] tall. Ensure that the ceiling height allows for unobstructed installation. |
| Aspect | Details |
|---|---|
| Power Voltage | The machine operates on a [380V/220V] supply. Confirm that your facility is equipped with the appropriate voltage. |
| Power Requirements | The machine requires [X kW] of power to operate. Ensure the supply can handle this load without overloading. |
| Power Connection | A three-phase power connection is recommended. Electrical wiring should be installed in compliance with local regulations. |
| Aspect | Details |
|---|---|
| Temperature Range | The ideal operating temperature range for the machine is between [10°C to 40°C]. |
| Humidity Levels | Maintain [30%-80%] relative humidity to prevent any performance issues related to moisture. |
| Ventilation | Adequate ventilation must be provided to maintain machine cooling and ensure a safe working environment. |
| Aspect | Details |
|---|---|
| Floor Strength | Ensure the floor can support the weight of the machine (approximately [X kg]). A reinforced floor may be required for larger models. |
| Material Handling Equipment | Depending on your production scale, it may be necessary to provide material handling equipment (e.g., forklifts or conveyors) to move large spacer materials into place. |
| Safety Zones | Clearly mark safety zones around the machine. Ensure operators are kept at a safe distance when the machine is in operation. |
| Aspect | Details |
|---|---|
| Time Required for Installation | The installation process typically takes [X days], including power connections, mechanical setup, and calibration. |
| Calibration & Testing | After installation, a full calibration and testing phase will be conducted to ensure the machine operates to its specifications. This may take an additional [X hours]. |
| Operator Training | Operator training is available as part of the installation process, ensuring that your team is fully prepared to operate the machine efficiently and safely. |
| Aspect | Details |
|---|---|
| Installation Team | A team of [2-3 technicians] will be required for machine installation, including electrical and mechanical engineers. |
| Customer Involvement | Your staff should be available for coordination and to provide any necessary information during installation. |
Will Production Be Affected by Peak Seasons or Holidays?
| Holiday | Holiday Duration | Dates | Potential Production Impact |
|---|---|---|---|
| New Year's Day | 1-3 days | January 1st | Minimal impact, quick production recovery |
| Chinese New Year | Typically 1.5 months | January/February - Lunar calendar, normal recovery by March | Most significant impact, factories usually shut down for about 1.5 months, full recovery by March |
| Qingming Festival | 3 days | April 4th/5th | Short impact, quick recovery after holiday |
| Labor Day | 3 days | May 1st-3rd | Short delay if high order volume, 3-day break |
| Dragon Boat Festival | 3 days | June - Lunar calendar | Short impact, minimal delay expected |
| Mid-Autumn Festival | 3 days | September/October - Lunar calendar | Minimal impact, short disruption |
| National Day | 7 days | October 1st-7th | Moderate impact, 1 week delay possible |
What Are the Payment Terms and Conditions?
Deposit and Balance Payments
- Upon signing the contract, customers are required to pay a 30% deposit of the total purchase price. This deposit is necessary to initiate the order and begin the production or customization of the machinery.
- The remaining 70% balance is due before shipment of the equipment. This ensures that the majority of the payment is secured prior to the dispatch of the fully assembled production line.
Telegraphic Transfer (TT)
- We accept payments via Telegraphic Transfer (TT), a reliable and commonly used method for international transactions.
- This method allows for quick and secure transfer of funds directly between banks, ensuring both parties have documented proof of transaction, which is essential for international trade and financial security.
FAQs
The Automatic Aluminum Spacer Bending Machine is capable of processing a wide range of aluminum spacer profiles, including standard flat, L-shaped, and U-shaped spacers. Additionally, it can handle custom profiles designed to meet specific project requirements. This flexibility ensures compatibility with various types of insulating glass unit (IGU) applications, allowing manufacturers to create spacers that fit the unique needs of their products.
The maximum bending capacity of the machine varies depending on the specific model, but typically, it can handle aluminum spacers up to 16mm in thickness and up to 300mm in width. The machine’s robust design and high-torque motors ensure that it can bend aluminum spacers with precision, regardless of their size, while maintaining consistent performance in high-demand production environments.
The machine is designed to process various types of spacers, including:
- Standard aluminum spacers – commonly used in most IGU applications.
- Coated spacers – suitable for energy-efficient or specialty glass products, such as Low-E glass.
- Insulated spacers – designed for applications requiring additional thermal insulation properties.
- Custom spacers – can be adapted to process specially designed or non-standard profiles to meet specific customer needs.
Yes, the Automatic Aluminum Spacer Bending Machine is highly flexible and can handle custom spacer sizes. The machine is equipped with adjustable settings and software that allow it to accommodate spacers of varying dimensions, including customized lengths, thicknesses, and profiles. This adaptability is especially useful for manufacturers that produce a range of products with different spacer requirements.
Absolutely. The Automatic Aluminum Spacer Bending Machine is designed to cater to both small-scale and large-scale production. Its automated processes, high-speed capabilities, and consistent performance make it an excellent choice for high-volume production environments. At the same time, the machine’s ease of use and customizable settings also make it suitable for manufacturers with smaller production runs or those looking to produce specialized products.
The maximum size of aluminum that the machine can process depends on the specific model, but generally, it can handle aluminum profiles up to 300mm in width and up to 16mm in thickness. This allows it to accommodate a wide variety of spacer sizes used in insulating glass units (IGUs) while maintaining precision and consistent results.
The power requirements for the machine are as follows:
- Voltage: Typically 220V to 380V (depending on your region’s standard voltage).
- Power Consumption: Approximately 2.5 kW to 4 kW, depending on the model and operational load.
- Frequency: 50Hz/60Hz compatible, ensuring versatility for different international markets.
The machine is designed to be energy-efficient, minimizing power consumption while still delivering high performance and productivity.
The maximum bending angle of the machine is typically 90 degrees, allowing it to handle a wide variety of spacer configurations, from simple flat designs to more complex, angled profiles. This ensures versatility for a range of insulating glass applications and enhances the flexibility of production.
The machine offers high precision when bending aluminum spacers, with an accuracy typically within ±0.5mm. This level of precision ensures that each spacer is consistently bent to exact specifications, minimizing errors and improving the overall quality of the insulating glass unit (IGU) production process. This accuracy is critical for maintaining uniformity and meeting the stringent standards required for IGU applications.
The maximum processing speed of the machine depends on the specific model, but generally, it can process spacers at speeds up to 60-100 meters per hour. This ensures that the machine can meet the demands of high-volume production while maintaining consistent quality. The speed can be adjusted depending on the spacer size, material, and production requirements.
Yes, the Automatic Aluminum Spacer Bending Machine is versatile and can process different spacer profiles including single, double, and triple spacer profiles. The machine is designed with customizable settings, allowing operators to adjust it to handle various spacer types for different insulating glass unit (IGU) configurations. This flexibility is ideal for manufacturers who need to produce multiple types of spacers.
Yes, the Automatic Aluminum Spacer Bending Machine is equipped with a user-friendly touchscreen interface, which allows for easy operation and programming. The interface is intuitive, offering simple controls for adjusting machine settings, such as spacer size, bending angle, and processing speed. This reduces the learning curve and enables operators to quickly adapt to the machine.
Adjusting the bending angle and spacer size is straightforward through the machine’s touchscreen interface. The user can input the desired angle and spacer dimensions into the system, and the machine will automatically adjust its bending mechanisms to meet these specifications. This ensures consistent results and makes it easy to accommodate different spacer sizes and angles for various IGU applications.
The Automatic Aluminum Spacer Bending Machine is designed to be operated by a single operator. The automated processes and intuitive interface significantly reduce the need for manual intervention, enabling one operator to control the machine and manage production. However, depending on the scale of production and the complexity of tasks, additional support may be beneficial for very large-scale operations.
The bending cycle time typically ranges between 10 to 20 seconds per spacer, depending on the size and complexity of the spacer profile. The machine’s efficient automation ensures that each spacer is bent quickly, contributing to faster production rates while maintaining high-quality standards.
Yes, the machine features automatic profile adjustment, which enables it to switch between different spacer profiles with minimal manual intervention. By entering the required spacer dimensions and type into the system, the machine will automatically adjust its settings to accommodate the new profile. This feature makes the machine highly adaptable to different production needs.
Yes, the machine allows for precise control of both bending speed and pressure. These settings can be adjusted via the touchscreen interface to ensure optimal results based on the type and thickness of the aluminum spacer being processed. This control helps maintain high-quality bends while preventing material deformation or damage during the bending process.
Yes, the Automatic Aluminum Spacer Bending Machine is equipped with an automatic stop feature that will activate in the event of a malfunction, ensuring safety and preventing further damage to the machine. The system is programmed to detect issues such as excessive pressure, machine misalignment, or electrical failures. When a malfunction is detected, the machine will immediately stop, alerting the operator to address the problem before continuing operation.
The Automatic Aluminum Spacer Bending Machine should be cleaned regularly to maintain its performance and longevity. A typical cleaning schedule would include:
Daily Cleaning: After each production shift or at the end of the day, it is recommended to clean the machine’s bending components, nozzles, and rollers to remove any aluminum debris, dust, or grease buildup. This helps ensure smooth operation for the next use.
Weekly Cleaning: A more thorough cleaning should be conducted weekly to clean internal components such as the bending mechanism, alignment guides, and waste collection trays.
Monthly Cleaning: Perform a more detailed inspection and cleaning of the electrical components and control panels to remove any dust or particles that may interfere with sensitive components. Ensure the lubrication of moving parts is up to date.
By following this regular maintenance schedule, the machine will continue to operate smoothly and deliver high-quality results without the risk of mechanical failure or loss of bending precision.
